Projects / Sawhorse plans / 48″ wide, 30″ tall

48″ sawhorse, 30″ tall

A 48-inch 2×4 sawhorse at a 30-inch working height. Build two for a cutting station.

Intermediate2 hours7 parts2× lumber
Other sizes:36″ wide, 27″ tall36″ wide, 30″ tall48″ wide, 30″ tall
2×4 · 3½″ × 96″A Top beamB Leg2×4 · 3½″ × 96″B LegB LegB Leg2×4 · 3½″ × 96″C BraceC Brace

Cutting diagram

2×4 · 3½″ × 96″A Top beamB Leg2×4 · 3½″ × 96″B LegB LegB Leg2×4 · 3½″ × 96″C BraceC Brace

Bright pieces are your parts; the dimmed wood is left over. Every cut allows ⅛″ for the saw blade.

Cut list

PartQtyWidth × lengthCut from
ATop beam13½″ × 48″89 × 1219 mm2× lumber
BLeg43½″ × 31″89 × 787 mm2× lumber
CBrace23½″ × 17″89 × 432 mm2× lumber

How to build it

  1. Cut the beam at 48″, four legs at 31″ and two braces at 17″. Angle the top and bottom of each leg at 15° so the legs splay outward.
  2. Screw two legs to each end of the beam, one on each face, with the angled tops flush.
  3. Stand it up and check it's steady at 30″. Trim a leg if it rocks.
  4. Screw a brace across each pair of legs about 8″ from the floor.
  5. Treat the beam as sacrificial. You'll cut into it over time, and that's the point.